Preparation Work:
- Site Preparation: Clear the installation site, ensuring the ground is level and has sufficient load-bearing capacity.
- Equipment Inspection: Check all parts of the gantry crane for any damage to ensure they are in good condition.
- Personnel Training: Ensure that the installation personnel possess relevant skills and safety knowledge.
Foundation Construction:
- Foundation Measurement: Measure and mark the foundation location according to the design drawings.
- Foundation Pouring: Pour the concrete foundation as per design requirements, ensuring its strength and stability.
- Installation of Anchor Bolts: Install the anchor bolts before the concrete foundation completely hardens.
Installation of Main Beam and End Beams:
- Main Beam Assembly: Assemble the sections of the main beam together, ensuring precision.
- End Beam Installation: Install the end beams at both ends of the main beam, ensuring a firm connection.
Installation of Columns and Supports:
- Column Installation: Vertically install the columns on the foundation anchor bolts, using a level to correct vertical alignment.
- Support Installation: Install the support structures of the gantry crane, ensuring their stability.
Installation of Electrical and Mechanical Parts:
- Laying Electrical Wiring: Lay and connect electrical wiring, ensuring power supply and control systems work properly.
- Installation of Drive Mechanism: Install the drive motor and transmission system, ensuring smooth operation.
Commissioning and Testing:
- No-Load Test: Operate the gantry crane without load to check the functioning of all components.
- Load Test: Gradually increase the load to test the crane's performance under different loads, ensuring it meets design requirements.
Inspection and Handover:
- Acceptance Inspection: Conduct an acceptance inspection by relevant departments to confirm the installation meets standards and regulations.
- Handover: After passing the inspection, formally hand over the crane for use, and provide necessary operation training and maintenance instructions.
During the installation of the gantry crane, it is essential to strictly follow safety protocols and ensure each step is carried out according to requirements to guarantee the safety and reliability of the crane after installation.